Special Instruments
•1 – Nikon Micro – Video Measurement System. Accuracy to .000002”. •2 – Alina-Round Proficorder with Recorder – Accuracy to .000001”. •2 – Cleveland Inst.-Micro Comparator – Accuracy to .0000005”. •1 – Talyrond 73, Reference 5 computer and magnetic work holder. •2 – Sheffield I.D Comparator – Accuracy to .000005”. •1 – Leitz Interference Microscope to 500X. •2 – Davidson Interferometers to check optical flatness. •1 – Comparison Autocollimator to check flatness. •1 – Bauch & Lomb DR-25 Optical Gauge – Accuracy to .00002”. •10 – Johansson Mikrokator Comparator – Accuracy to .000005”. •2 – Profilometers with Linear Pilotors to
Chemical Processing / Other Capabilities
•Precision Deburr using 12 power magnification. •Assembly and Test. •Structural Bonding. •Stress Relieve and Heat Treat •Ultrasonic Cleaning •Specialized Coatings and Beryllium Passivation •Electroless Nickel Plating per AMS2404 •Conversion Coatings and Chem Film •Black Anodize of Aluminum and Beryllium
Grinding Centers
•5 – Crystal Lake O.D Grinders.
Hone / Lapping
•1 – Sunnen Hones (1 – Automatic). •3 – Centerless Roll Lap Machines. •5 – Veridrive Lap Heads. •2 – Lapmaster (24”)
Jig Bore / Grind
•1 – Moore #2 Jig Bore with 0.000020” digital readout. •1 – Moore #3 Jig Bore with 0.000020” digital readout.
Electrical Discharge Machine (EDM)
•1 – Mitsubishi MV 2400 S •1 – Mitsubishi FA20S CNC wire cut EDM, 4 Axis (20” x 14” x 12”) • 1- Mitsubishi EA8S Die-Sinker EDM (300” x 250” x 250”) •1 – Fanuc CNC Wire Cut EDM, 3 Axis (21” x 15” x 16”) •1 – Charmilles Electrical Discharge Machine (Die Sink) •1 – Charmilles Roboform CNC Electrical Discharge Machine (Die Sink)
CNC Milling Centers and Jig Bores
•6 – Mitsui-Seiki VX550-5X CNC Vertical Machining Center, 5 Axis (22” x 24” x 18”) •1 – Mitsui-Seiki VX750-5X CNC Vertical Machining Center, 5 Axis (30” x 30” x 27”) •1 – Mitsui-Seiki HU63A-5X CNC Horizontal Machining Center, 5 Axis (35” x 24” x 34”) •1 – SNK/Nissin Max-410i CNC Vertical Machining Center, 5 Axis (18” x 18” x 16”) •1 – Fadal VMC-4020 CNC Vertical Machining Center, 4 Axis (20” x 40” x 18”) •2 – Fadal VMC-4020 CNC Vertical Machining Center, (20” x 40” x 18”) •1 – Fadal VMC-3016 HT CNC Vertical Machining Centers, 4 Axis (16”
Turning Centers
• 1 – Mazak Nexus 400- 11 (with Scales) CNC Turning Center (23” Dia. x 40”) • 1 – Mazak QuickTurn Nexus 250-11 MSY (with scales) CNC Turning Center with Live Tooling (13” Dia x 12”) • 4 – Hardinge CHNC CNC Precision Chucking Lathes (6” Dia. x 8”) • 1 – Ikegai TUR25 3-axis CNC slant bed Turning Center (17” Dia. x 23.5”) • 1 – Nakamura-Tome Slant 3 CNC Turning Center (17” Dia x 20”) • 4 – Hardinge Tool Room Engine Lathes. • 2 – LeBlond Tool and Die maker Lathes (14” Dia. x 48”) • 1
Inspection Instruments
•CMM – Zeiss MC 850 with Calypso software (33 x 47 x 23) •CMM – Zeiss Accura with Calypso software (32 x 48 x 36) •CMM – Mitutoyo B241 with QC500 software (24 x 24 x 24) • CMM – Zeiss Accura 11 with articulating head, Calypso software (x900, y1200, z 800) •Taylor Hobson Talyrond, Model 73 ( 12” Dia.) and Model 385 (10” Dia.) •Able to measure linear flatness, and spherical dimensions within tolerances to .000002 in.
Optical Processing Center
•2 – 48-inch Planetary Polishing Machine & 1 36-inch Planetary Polishing Machine •12” 4D Accufiz Interferometer with 4D Tech Software version 2.8 Rev. A •4D Technology Software: 4 sight Interferometer and wave front analysis softwareVer. 1.8, Rev. 2 •Davidson 5-inch Fizeau Interferometer •Wyco 2000 Non-Contact Phase Shift Profilometer •Master Flat, 1/20 Wave, 6-inch, certified •Davidson Scratch and Dig standard, certified •Surface Roughness Standard, 4.6 Angstroms, certified •Davidson MIL-SPC Viewing Fixture, surface quality.